Ultrasonic thickness gauges are invaluable in the manufacturing field. They are commonly used in factories, workshops, and other places where many small parts need to be accurately machined. This is because they can measure a part’s thickness with high precision, even within a thousandth of a millimeter. This article is going to explore some of the main advantages and limitations of using ultrasonic thickness gauges.
1. What is an Ultrasonic Thickness Gauge?
An ultrasonic thickness gauge is a high-frequency sound wave device that is used to conduct flaw detection and inspection of steel structures. It does this by transmitting an ultrasonic wave into the body being measured and detecting the reflected signal. When the thickness of your part is known, you can use it to manufacture more precise parts.
The vibration causes molecules in a solid material to vibrate, which results in electrons moving from one place to another. If a transmitter and receiver are placed inside the measured object, then some of those electrons will bounce back and forth between them. The movement of electrons creates an electrical signal sent into a transducer which calculates the thickness of the material accurately.
2. What are the Advantages of Ultrasonic Thickness Gauge?
Ultrasonic thickness gauges have the following advantages:
- Ultrasonic thickness gauges use the non-destructive protocol: Ultrasonic thickness gauges are non-destructive to the part, so you can easily measure the thickness of whatever it is. The ultrasonic waves can go through the part without damaging it. You do not need to remove all or most of your parts before measuring them with ultrasonic.
- Where you don't have access to both sides of the material, you can use ultrasonic thickness gauges to inspect it: Materials facing away from the measuring device can be examined using ultrasonic thickness gauges.
- Ultrasonic thickness gauges can scan through a coating and still measure the thickness of the items below. This cannot be accomplished by other methods, such as electromagnetic induction.
- They are relatively cheap: Ultrasonic thickness gauges are relatively cheap compared to other inspection techniques.
- Ultrasonic thickness gauges are highly accurate and precise: Ultrasonic thickness gauges are highly accurate and precise. This is because ultrasonic waves will still travel through the coating.
3. What are the Limitations of NDT Thickness Gauge?
- The user needs to know how to use it properly: The user needs to be well-trained on the proper use of ultrasonic thickness gauges. Otherwise, improper settings may result in inaccurate measurements.
- For each material being tested, they require to be calibrated separately: The user needs to calibrate the thickness of each material they are measuring before taking their measurements with ultrasonic thickness gauges.
- They require technical knowledge or use: Before using ultrasonic thickness gauges, you must be familiar with the principles of ultrasonic technology, including the frequencies and signals used.
- Some devices require a lot of coupling to take accurate measurements: The user has to place the device being measured in contact with the transducer, or a coupling agent will have to be used.
4. What are the Applications of Ultrasonic Thickness Gauge?
The main application of ultrasonic thickness gauges is in the manufacturing field. This is because they allow you to inspect and measure small parts accurately. Here are some common applications:
- Automotive industry: Ultrasonic thickness gauges are used for various tasks in the automotive industry. They inspect engine parts, body panels, and other automobile components for any irregularities that may affect their durability, resistance to wear and tear, or performance. This is important because these components have a huge bearing on the overall performance of an automobile. In addition, ultrasonic thickness gauges can be used to inspect tools and production equipment since they are more accurate than optical systems.
- Aerospace Industry: Ultrasonic thickness gauges are widely used in the aerospace industry for inspecting the materials of aircraft components, parts, and equipment. They are especially useful for ensuring that the materials used for aircraft parts do not have any inconsistencies with specified performance parameters.
- Mil-Spec inspection: Ultrasonic thickness gauges are used in mil-spec inspection to check the thickness of parts that need to be inspected for quality.
- Other industries: Ultrasonic thickness gauges are used in other industries like metals recycling, where some materials must be ultrasonically scanned before they can be recycled.
Ultrasonic thickness gauges are very useful in a wide range of industries. They are very precise and accurate and can be used to measure the thickness of parts in a non-destructive way. NDT-KITS is your one-stop-shop for top-tier ultrasonic thickness gauges. We at NDT-KITS are a reputable provider and manufacturer of ultrasonic thickness gauges of the highest caliber. Since we have been providing the greatest ultrasonic thickness gauges, you can count on us to keep delivering them quickly, at the most competitive prices.